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The
finished Best Mix mold and Best Mix master mold. This is
what we want at the end of the process. |
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The
various tools we use to mix. Mixing bucket, scale, mold
release spray, water holding container, Best Mix, master
mold, plastic to cover master, scraping tool, thin nail. |
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Weigh
the Best Mix powder for the size of mold being poured. |
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Measure out the Best Mix powder. |
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Measure out the water. Clean tap water is OK. When it is
cold we use warm water. |
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Wipe
out master mold with a clean cloth to remove any debris. |
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Apply
mold release. We use olive oil spray. Sprays that are
non-soluble in water should work. |
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Wipe
mold release to ensure even coating and no puddles. |
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We
use a plastic glove to hand mix. This makes clean-up
easier. Best Mix is non-toxic but will dry out hands
similar to cement. |
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Pour
in the water, holding some back. Add water a little at a
time until the desired consistency is found. |
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Mixing at
least 5 minutes is required. |
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Mixing. |
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Mix
until a handful of material will not fall through
fingers. The dryer or thicker the mix the better the
resulting molds. |
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Begin
placing Best Mix in master mold either by the handful or
by pouring directly into the master mold. |
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Pat
mixture to "move" mix into the edges.
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Adding more mix. |
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More patting. |
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Shake
mold to settle mix and move air bubbles off surface of
master mold.
Shake
in all directions. |
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Top
off to bring the level of Best Mix to just shy of the
top of the master mold. More shaking. |
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Finished pour. |
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Insert thin nail or equivalent for an air hole. |
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Cover
with plastic. Plastic wrap from the local grocery store
works well. |
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Let
sit 15 to 24 hours. As the mold hardens, Best Mix may
generate some heat. This is normal. |
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After
15 to 24 hours remove plastic and nail. |
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Carefully push out mold. |
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Carefully push out mold. |
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Carefully push out mold. |
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The
finished mold out of the master. |
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Carefully clean out the air hole. |
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Gently scrape off bottom. |
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Kiln
dry the mold using the recommended drying schedule. |
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